How to improve the automation level and efficiency of precision tool manufacturing
Precision tools are tools that can perform operations such as machining, measuring, testing, etc. at the micron or nanometer level. They have a wide range of applications in fields such as aerospace, medical equipment, new energy, etc. With the advancement of technology and the demand of the market, precision tool manufacturing faces the challenge of improving the automation level and efficiency. It needs to use the power of digital technology to optimize and innovate the production and operation comprehensively. This article will discuss how to achieve this goal from the following aspects.
“1. Strengthen the research and development of key core technologies”
Precision tool manufacturing involves a variety of complex design and machining technologies, such as precision & ultra-precision design and machining technology, technology and tool development acceleration tools, manufacturing automation, etc. To improve the level of these technologies, it is necessary to strengthen the research on frontier and common technologies and accelerate the transformation of results. Support enterprises to strengthen the construction of technology centers and carry out the development of key technologies and application technologies. Encourage backbone enterprises to jointly carry out collaborative research and development of robots, promote the standardization and modularization of software and hardware systems, improve the efficiency of new product development, and promote the integration and application of new technologies such as artificial intelligence, 5G, big data, cloud computing, etc.
Improve product supply and quality. Expand market application and service
To meet the market’s diversified and personalized demand for precision tools, it is necessary to expand the series and types of robot products, improve performance, quality and safety. Oriented to the needs of key industries, gather advantageous resources, promote the development of high-end robot products, such as high-speed, high-precision, heavy-load and other high-performance machine products. At the same time, strengthen the quality control and testing of key components, such as controllers, sensors, actuators, servos, reducers, integrated joints and other core components. Improve product quality stability, reliability and life span, reduce maintenance costs.
To improve the efficiency of precision tool manufacturing, it is necessary to expand market application and service scope, increase product added value. Implement “robot +” application action, organize accurate docking between production and demand, promote the development of typical application scenarios for robots. For example, in the fields of photovoltaic EL defect detection, oral imaging device development, workshop knife edge position adjustment, etc., use robot’s perception and cognition ability to improve production efficiency and quality. At the same time, strengthen user training and service provide comprehensive after-sales support and solutions.
Optimize the industrial ecology and environment
To improve the automation level of precision tool manufacturing, it is necessary to optimize the industrial ecology and environment, create a good market competition and cooperation atmosphere. Strengthen the construction of standard system, formulate and improve the national standards, industry standards, group standards, enterprise standards, etc. related to robots, promote the unification and coordination of standards. Improve the testing and certification capabilities, establish and improve the quality supervision and inspection system for robot products, and strengthen the quality supervision of imported robot products. Strengthen intellectual property protection, encourage enterprises to apply for patents, trademarks, copyrights, etc., and crack down on infringement. Strengthen the construction of industry organizations, promote communication and cooperation between upstream and downstream of the robot industry chain, and form industrial clusters and innovation platforms.
In summary, precision tool manufacturing is a high-tech, high-added value, high-efficiency industry, which has important significance for improving the international competitiveness and innovation ability of China’s manufacturing industry. To achieve the improvement of automation level and efficiency of precision tool manufacturing, it is necessary to comprehensively optimize and innovate from multiple aspects such as technology research and development, product supply, market application, industrial ecology, etc., with the help of digital technology power, realize the transformation and upgrading from proficient manufacturing to precision manufacturing.
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